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Introduction to Railways

Arguably, passenger safety is the foremost consideration when designing passenger railcars.  Thankfully, serious collisions are very infrequent these days, but higher operating speeds increase the likelihood of injury when they do occur.

 

Many railcar operators have chosen to construct carriages from austenitic stainless steel, in preference to alternative materials such as carbon steel and aluminium alloys, and this choice carries several safety-related benefits:

§         high energy-absorption at impact

§         a greater level of fire-resistance

§         less likely than carbon steel to be weakened by corrosion.

It is important, however, to recognise that increased passenger safety does not have to carry a cost penalty.  Although stainless steel is inherently more expensive than some competing materials, its strength and corrosion-resistance enable thinner sections and panels to be used, which makes it more cost-competitive.  In some cases, operators may choose to leave all or part of the carriages unpainted, which offers further savings in cost and weight. 

 

A further attraction of lighter railcars is their impact on operating costs. Significant energy savings, especially on “commuter” and “metro” routes, result from overall weight savings.

 

In some cases, stainless steels such as the ferritic 12% Chromium types, have even been employed for the rail transportation of freight where they directly compete with carbon steels.

 

In this section, further details can be found of the experience gained from stainless steel passenger and freight railcars over many decades, and of their relative performance in terms of safety and economics.

Source: International Stainless Steel Forum (ISSF)
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Laser Welding Eliminates Distortion

Nickel Magazine, November 2004 -- Kawasaki Heavy Industries (KHI) plans to introduce a robotic laser welding system at a plant in Hyogo, Japan, that assembles stainless steel railway vehicles. The projected cost is 700 million yen.

Source: Nickel Institute
Uploaded 11/17/2009Open this document (from another website)
Stainless Steel Railcars Reduce Weight, Save Energy

Reprinted from Nickel, Vol 8 (2), 1992. Excerpt from Nickel Institute Review Series 13 006. Shown are the rail car body’s main parts of high-strength stainless steel.

Source: Nickel Institute
Uploaded 10/27/2009Open this document (from another website)
Recycling a Railcar Classic

Reprinted from Nickel, Vol. 10 (4), 1995. Via Rail, Canada's publicly owned passenger rail company, decided to refurbish its 40-year-old transcontinental fleet of stainless steel railcars and got more than it bargained for -- more efficiency, more cost savings and more customer satisfaction.

Source: Nickel Institute
Uploaded 10/27/2009Open this document (from another website)
Stainless Steel Applications – Railways

A short description by Tony Newson of Eurofer, of the various grades of stainless steel used in railway applications.

Source: International Stainless Steel Forum (ISSF)
Uploaded 6/9/2009Open this document | Email this document
ISSF Book of New Applications 2009 - Railways

This excerpt from the Book of New Applications 2009, gives more information on applications used with the railways.

The following are included here:

·         Madrid Metro

·         Railway Wagons

·         Subway Car, Beijing

Source: International Stainless Steel Forum (ISSF)
Uploaded 4/17/2009Open this document | Email this document
ISSF Book of New Applications 2007 - Railways

This excerpt from the ISSF Book of New Applications 2007, gives more information on applications used with the railways.

The following are included here:

·         Railway station seats

·         Transwerk 10m5 (Gomod) train

·         Ferritic rail wagons

·         Subway cars

·         Refrigerated containers

·         Stainless steel boxcar

·         Train carriage fittings

·         Hydraulic braking system

Source: International Stainless Steel Forum (ISSF)
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A Review in Design and Manufacturing of Stainless Steel Sandwich Panels

The demand for bigger, faster and lighter moving vehicles, such as ships, trains, trucks and buses has increased the importance of efficient structural arrangements. In principle two approaches exist to develop efficient structures: either application of new materials or the use of new structural design.

Source: Stainless Steel World 
Uploaded 4/3/2007Open this document | Email this document